How To

How to Make an Electrical Solder Connection

By eHow Careers & Work Editor
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Soldering is an art and it takes practice. Soldering uses melted metal to glue two pieces of metal together to form an electrical connection. A good solder joint results when the solder properly glues, or wets, the two surfaces that are to be joined together. When properly heated, the solder should flow almost like water.

Difficulty: Moderately Easy
Instructions
  1. Step 1

    Ensure that the surfaces to be joined are clean.

  2. Step 2

    Heat and clean the soldering iron. The iron should have a thin coat of solder on the tip (typically referred to as tip tinning). Over time, the tip becomes oxidized and turns a bit dull. Wiping the hot iron on a damp sponge removes the oxide.

  3. Step 3

    Electrical applications use 60/40 solder (60 percent tin and 40 percent lead). Most electronic 60/40 solder has a rosin flux core. If the solder doesn't have a flux core, a flux paste is required.

  4. Step 4

    Bring together the pieces to be joined.

  5. Step 5

    Apply the solder iron to the joint quickly (this avoids overheating the work piece). The desired effect is that it should heat it up fast--in about two seconds.

  6. Step 6

    Introduce the solder to the joint. The solder should flow into the joint. Position it so that the end is touching the heated parts to be joined.

  7. Step 7

    Remove the iron and let the joined pieces cool without interference. Blowing air on the joint during cooling will result in a "cold" solder joint that is structurally and electrically weak. The joint should remain stationary during the cooling process.

Tips & Warnings
  • Don't touch the hot end of a soldering iron. Soldering irons reach 800 degrees F.
  • Never use acid flux for electronics. Use rosin flux for electrical applications.

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