How Is Dental Floss Made?
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Materials
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Dental floss can be made of two different materials: nylon or Teflon. Nylon is a synthetic thread, whereas Teflon is a brand name for a specific type of plastic. Each material calls for a very different manufacturing process. The coating is generally wax, flavored or unflavored.
Nylon Floss
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Nylon floss begins with melted nylon. This liquid is spun with spinnerets, rather like a spider's, into very thin threads. As they cool, these threads are twisted together at a very controlled rate. The floss gradually forms one smooth ribbon, which is now ready for coating.
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Teflon Floss
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Teflon floss is stretched into shape, rather than spun. The plastic is half-melted into a pasty substance, which is then stretched by a machine until it reaches the desired thickness. The benefit of Teflon floss over nylon is that the floss is made of one single ribbon instead of a bundle of threads. This reduces fraying.
Coating
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Once the floss is completed, it is pulled through a bath of wax. This makes the floss smooth and easy to pass between the teeth. At this stage, the various manufacturers add their distinctive flavors.
Packaging
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Once the floss is coated, it is ready to be packaged for sale. It is wound onto bobbins and inserted in the plastic boxes. Most floss boxes contain a small metal piece for cutting the floss to the desired length.
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References
Resources
- Photo Credit Photo: Maria Kaloudi