How Does an Over-Torque Warp a Brake Rotor?

Save

Every vehicle on the road has a specific wheel nut torque specification. Inexperienced do-it-yourself mechanics or even ones employed at repair facilities may have been guilty of over-torquing wheel nuts. Not only is there a specific torque specification, but there's also a proper way to tighten the lug nuts. By failing to do so correctly, wheel nuts can be over-tightened and warp the brake rotors and in some cases, damage the hub flange.

Identifying Rotor Warping

  • A warped rotor will give off a identifiable side effect when braking. While most can be felt at high-speed braking, some extreme cases of rotor warp can be felt even at low-speed braking. The brake rotor stands vertically to the tire. It has a recessed surface that hugs the hub of the vehicle. When the brakes are applied, the pads squeeze against the rotor to slow the vehicle down. If the rotor is warped, this causes the brake pads to squeeze against the warping. That sensation is then transferred to the brake pedal as a thumping pulsation and will cause the steering wheel to shake.

How Over-Torquing Warps Rotors

  • Wheel lugs flex under duress. Wheels nuts that are over-tightened or not tightened in the proper sequence can cause uneven tightening against the hub surface of the rotor. This is most often caused by mechanics who tighten lug nuts improperly using a pneumatic gun without the use of a torque stick or a do-it-yourself mechanic tightening them out of sequence with a lug wrench. Because one or more of the wheel nuts is not as tight as the other(s), the particular tightening balance off-centers the rotor. Once a rotor warps, it is difficult to undo.

Torque Patterns

  • The pattern to employ when torquing wheel nuts is to snug one wheel nut up with a torque wrench or a pneumatic gun with a torque stick. Do not fully tighten the wheel nut, but simply snug it to the hub flange. Choose the next wheel nut in the opposite side of the first one you tightened and so on. An X pattern should be used for four wheel nuts, while a star-pattern should be used for five or more wheel nuts. Once you have snugged the wheel nuts, go over them again, employing the same pattern, until the torque specification has been obtained.

Tools

  • Hand torque wrenches are almost always preferred more so than pneumatic guns with torque sticks. However, torque sticks come in a variety of thickness which in theory, only allow you to tighten the wheel nuts so tight. Hand torque wrenches can feature a specific torque specification or may feature adjustable settings to obtain the correct specification. A clicker ratchet-style hand torque wrench is favorable because it will pronounce an audible click once the specification has been obtained on the wheel nut.

Prevention/Solution

  • Never tighten the wheel nuts in a circular pattern. This can tighten one side of the wheel before the opposite side and cause the wheel to be off-centered. Always use a torque wrench set to the correct torque specification for your vehicle (which can be found in the owner's manual) and always use a X or star pattern when torquing. Never use a pneumatic gun without a torque stick. The gun may feature as much as 300 to 600 pounds of torque in the forward position. Rarely are torque specs higher then 150-foot pounds on most light-duty trucks and are much lower for passenger vehicles. Again, if using a gun with a torque stick, be sure to employ the "X" or star pattern when torquing wheel nuts.

References

  • Photo Credit Image by Flickr.com, courtesy of Saquan Stimpson
Promoted By Zergnet

Comments

You May Also Like

  • Causes of Warped Rotors

    Brake rotors are a critical component of a vehicle's braking system. Designed with smooth, low-friction outer surfaces, brake rotors are designed to...

  • The Proper Torque for Wheel Nuts

    Lug nuts are manufactured to meet the thread size of the studs on cars and are often tapered for wheel security. Torquing...

  • How to Tighten Lug Nuts

    Changing tires and rotating wheels are easy enough jobs. But before you can try to tackle either of these on your car,...

  • DIY Brake Rotor Turning

    Brake rotor turning is the process of machining a brake rotor so that the surface is completely flat and smooth again. When...

  • How to Torque Lug Nuts With an Impact Wrench

    Putting wheels on a vehicle requires you to tighten the lug nuts to keep each wheel securely on the vehicle while you...

  • How to Repair a Warped Brake Rotor

    A warped brake rotor on your vehicle is a nuisance and a danger, especially if it's cracked. Though it's referred to as...

  • Cragar Wheel Torque Specifications

    The Cragar Corporation is a large and well-known manufacturer of wheels. For many cars, Cragar has many styles of custom wheels. Since...

  • Aluminum Wheel Torque Specs

    Using the appropriate torque to mount aluminum wheels to a vehicle is critical to maintaining safety and performance. This is a fundamental,...

  • Lug Nut Torque Specs

    Lug nuts are both a simple and essential part of your vehicle because they hold the wheels in place. It is important...

  • Brake Caliper Torque Specifications

    When working on your brakes, or any component of your bicycle, it is important to know how tight to tighten the bolts...

  • How to Drain Your Transfer Case

    Locating the drain plug is the first step in draining the fluid out of your transfer case. Learn how to drain the...

Related Searches

Check It Out

How To Travel For Free With Reward Points

M
Is DIY in your DNA? Become part of our maker community.
Submit Your Work!