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How to Add a Heater Vent to Your RV

How to Add a Heater Vent to Your RVthumbnail
New Heater Vent in Bathroom

As odd as it is, sometimes an RV manufacturer will neglect to install a furnace vent where you need it most, like in the bathroom or bunk house. It's no fun making that 2-in-the-morning trip to a freezing bathroom. This how-to is about adding that missing furnace vent using one of your unused furnace air distribution box outlets in your motorhome, travel trailer, 5th wheel, or toy hauler.

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    Difficulty:
    Moderate

    Instructions

    Things You'll Need

    • Heater duct collar
    • 15 ft. of dryer duct hose
    • 2 4" clamps
    • Dryer duct hose termination adapter
    • 4" hole saw
    • 6" x 10" vent register
    • 4 #6 1/2" wood screws
    • Power drill
      • 1
        Suburban Furnace Distribution Box

        The furnace air distribution box, as its name implies, distributes the heated air pushed in to the box by the heater fan. Metalized hose is attached to a duct collar which is attached to the box, and this hose runs to the heater registers in your RV. In most RVs with this type of furnace, there are always a few outlets that are unused and blocked off with a removable duct plate.

        So we start by removing the furnace grill and taking a look around the air distribution box for an unused outlet. For those furnaces that force the air out the bottom of the box to floor-mounted registers, it may be a tight fit between the box and the compartment. In this case, patience is a virtue as removing the blocking plate and adding the duct collar can be a bit trying, but it can be done!

      • 2
        Duct Hose Attached to Furnace Box

        After you find an unused outlet, remove the duct plate and replace it with the duct collar. This collar twists in to the outlet and can also be secured using a single sheet metal screw if you have the room to get a screwdriver in there.

      • 3
        Routing Duct Hose Through Bunk Compartment

        Now look around the compartment and see how you will route the dryer hose to the heater register. If you're lucky and you have some cabinetry running the length from the furnace to where you want the register, you can just route the hose through the back part of the cabinets. If not, you will have to get creative.

      • 4
        Duct Hose Going Through Batroom Wall

        Attach the hose to the duct collar using a 4" clamp. Make sure you slide the hose all the way on to the duct collar. Otherwise, as you tighten the clamp, you will just crush the hose. Route the hose through the cabinetry to where you will mount the new register.

      • 5

        Using the hole saw, carefully cut the register hole taking care that there is nothing behind the hole, like wiring or plumbing. Reach in and carefully slide the hose through the hole.

      • 6
        Ducting Attached to Adapter and Vent

        Attach the duct hose termination adapter to the vent register using a few machine screws and nuts. You will have to drill some mounting holes in the register to affix the adapter. You may alternatively glue the the adapter as well.

      • 7
        The Finished Product!

        Attach the hose to the duct hose adapter using another clamp. Slide the ducting in to the hole, secure the register with screws, and now you have heat right where you need it!

    Tips & Warnings

    • If the length of the hose to the new register is longer than 15 ft. or there are many bends in the hose to accommodate routing, you can add a small muffin fan at the register to assist flow. Simply wire the fan's power to the heater's thermostat so it will automatically turn on and off with the heater's fan motor.

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