Repair decayed wood
Step1
Use a wood chisel, an electric drill with a spade bit, or another tool appropriate for the situation to remove all wet, loose and unsound wood.
Step2
Probe the surrounding area with an awl. If it feels as solid as unaffected areas, drill numerous closely spaced holes of 1/8-inch (3-mm) diameter in the wood and inject a liquid wood hardener as directed by the manufacturer.
Step3
Mix two-part epoxy or polyester wood filler as directed. Mix only what you can apply and shape in a few minutes. Once the material hardens--and it does so quickly--you must throw it away.
Step4
Fill the hole or build up the affected area with the wood filler, using a putty knife or flexible plastic spreader (see A). Press hard to work the initial layer into the surface for a good bond.
Step5
Clean off the applicator and mixing container immediately.
Step6
Use a rasp tool to roughly shape or level excess filler as soon as the filler sets up, but before it dries completely (see B).
Step7
Use medium or coarse sandpaper to further shape and blend the patch when the filler is completely dry. On flat surfaces, use a rubber sanding block or power sander. On contoured surfaces, use wood dowels or other appropriate shapes to back the sandpaper.
Step8
Blow off the dust and apply freshly mixed filler to fill any remaining depressions or pinholes, or to build up more material as needed to attain the desired shape.
Step9
Use medium, then fine sandpaper to smooth the patch and feather it into the surrounding wood.
Step10
Touch up the patched area with primer and paint.
Take preventive steps
Step1
Use naturally decay-resistant or treated lumber for decks and other outdoor structures. Never allow untreated lumber posts or lumber to rest directly on concrete.
Step2
Clean joints between deck boards or between a deck and a house so debris and dirt won't retain moisture.
Step3
Inspect for peeling paint or other paint failures, especially near joints, such as mitered trim corners at roof eaves or where window and door casings contact sills.
Step4
Probe these areas with an awl to search for soft or wet, spongy wood (wood that resists being probed is sound).
Step5
Seal cracks with caulk. If possible, use screws to close any open miter joints. Bore pilot holes for the screws to avoid splitting the wood, and then inject adhesive caulk into the joint before driving in the screws.
Step6
Sand any bare wood and apply wood preservative before you apply a primer. Caulk joints after priming and before the top coating. Preservative greatly increases the likelihood of a better, longer-lasting paint bond.
Step7
Create ventilation through trimmed posts or columns by providing space for air to circulate between the trim and the floor surface and an outlet vent at the top. In some cases, this requires cutting 1/2 inch (12 mm) off the bottom of the trim. Lay a board that's 1/2-inch (12-mm) thick on the floor against the post and rest a handsaw on the board as you make the cut. Use small metal louvers pressed into drilled holes to vent the tops of posts or columns.
Step8
Avoid positioning outdoor sheds, such as one for trash cans, against wood siding. Elevate sheds above the ground on concrete blocks or short sections of 6-by-6-inch (15-by-15-cm) pressure-treated posts.
Step9
Make sure crawl-space vents remain open, especially during the summer, or add vents where there are none.
Fill the hole or build up the affected area with the wood filler, using a putty knife or flexible plastic spreader (see A). Press hard to work the initial layer into the surface for a good bond.
Use a rasp tool to roughly shape or level excess filler as soon as the filler sets up, but before it dries completely (see B).
Comments
Anonymous said
on 11/22/2005 After 20 years as a professional painter and decorator, I have found that using an epoxy based filler has one major flaw - after a period of time, the wood expands and contracts, but the epoxy does not. This leads to the filler being seen. I would recommend an exterior poly filler, which is rubber or nylon based. This filler tends to expand and shrink better than epoxy fillers, and lasts quite a considerable time longer.