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Step 1
Take your measurements, including waist, chest at the widest part, shoulder to waist and collarbone to waist. If you're adding sleeves, measure neck to elbow (or wherever you want the sleeve to end) and bicep circumference.
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Step 2
Figure out the amounts you need. Multiply the chest circumference by the total length, times two. This will give you the area you'll need to cover with your mail. A vendor of mail supplies can tell you how many ounces of rings or wire you'll need.
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Step 3
Gather the materials and tools. If you're making your rings out of wire, you'll need wire cutters; for metal links or washers, you'll need two pairs of pliers.
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Step 4
Weave your links. A good weave to start with is the four-in-one, in which you hook each ring to four others around it. Other patterns are heavier but provide more coverage.
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Step 5
Make and attach sleeves and trim. You can make a simple cap sleeve by weaving a diagonal section of four-in-one and attaching it to the arm of the tunic. For the more ambitious, you can add elbow-length sleeves.
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Step 6
Assemble or acquire a liner. Chain mail tends to pinch, so make sure you have something to wear under it. A leather tunic is a good choice for protection, but it adds weight and can be very warm to wear.
