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Wearing proper clothing is a very important part of safety with any power equipment, but especially so with a band saw. The band in a band saw moves very, very quickly. A loose sleeve could easily be snagged, dragging your arm into the fast-moving blade. Do not wear loose fitting clothing or jewelry that could be snagged by the blade. Safety glasses or goggles are also advised. Sawdust and chunks of the material being cut can sometimes fly off and into eyes.
In general, band saws are relatively quiet, but that will depend on what material is being cut. Be aware of what you are cutting and the noise levels, and wear hearing protection when appropriate. -
One of the most dangerous things that can happen with a band saw is a broken blade. The blade on a band saw moves very quickly and if it breaks turns in to a very long, airborne sword that can do incredible damage to bystanders. It is critical that band-saw blades be inspected and replaced per the manufacturer's instructions. Regular inspections can also spot damage, like a bend or fold in the blade, before it becomes a potentially lethal break.
It is also a good idea to inspect the wheel and motor assembly and to observe any lubrication requirements recommended by the manufacturer. -
Most band saw injuries result from the operator not paying attention. Be aware of where your fingers are at all times; an operator running his fingers into the saw blade is more common than you would think. Due to the risk of blade breakage, be aware of where you are and the likely trajectory of a broken blade. If you hear a loud "bang" have an idea of where to move, preferably behind the saw.
Also, NEVER leave a band saw running unattended for any reason. If you must go somewhere for a moment, switch the saw off first.
