Soldering, similar to welding, is the process of bonding pieces of metal together. You accomplish this by placing a separate alloy, called solder, between the parts to be bonded. You then heat the solder until it melts. As the solder cools, it hardens and forms a bond between the metal pieces. Unlike welding, the metal being bound together is not melted; only the solder melts to create a bond. There are three basic classifications of soldering.
The soft-soldering process is common in the electronics and plumbing industries. They use this method to create electrical connections and bond electronic components onto circuit boards. Soft soldering is also a technique that joins copper pipe and connectors. Solder used in the soft-soldering process for electronics is often made of a mixture of tin and other types of metal. To ensure a tight fit when bonding plumbing, add an acid substance, called flux, to solder used to attach pipes. You generally accomplish soft soldering by heating a soldering iron by electricity or gas. This method of soldering creates a metal bond that is weaker compared to other techniques.
Hard soldering creates a stronger bond compared to soft soldering and involves higher temperatures to melt the solder material. This material is normally brass or silver and requires the use of a blowtorch to melt. The metal being bonded, know as the base metals, is heated to a point at which the brass or silver solder melts, creating a strong joint as it cools. In some cases, when someone uses silver as the solder material, hard soldering may be referred to as silver soldering. Although silver melts at a lower temperature compared to brass, it is more expensive. Use hard soldering with silver solder when joining pieces of copper, brass or silver.
Brazing involves using a solder material that melts at a higher temperature compared to soft and hard soldering. Brazing is similar to hard soldering because the pieces of metal being bonded together are heated, but not melted, during the bonding process. Once you have the base metals heated, place solder material, called brazing filler metal, between the surfaces and instantly melted. The molten filler material bonds the joint between the base metals through a process called capillary action.
Types of Soldering Equipment
Use a soldering iron for intricate soldering of electronic parts and circuit boards. The iron is designed with an end piece shaped like a pencil. While soldering, this end piece becomes hot and melts the solder. A soldering gun is a larger unit with a handle used to grip the device. Soldering guns have a larger tip compared to an iron, and are designed for bonding larger items together. Use a soldering torch for projects requiring greater amounts of heat to melt the bonding material. Soldering with a torch is common when bonding copper and other types of pipe.
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- Irational: Introduction to Soldering
- Warren Design and Technology: Welding, soft and hard soldering
- Microwaves 101: Solder for microwave assemblies (Brazing) (Soldering)
- Lucas Milhaupt: How Brazing Works
- Photo Credit Hemera Technologies/PhotoObjects.net/Getty Images
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