How to Harden Aluminum

How to Harden Aluminum thumbnail
Blacksmiths have hardened metal through quenching for hundreds of years.

Aluminum is a lightweight metal that is used to make a variety of objects. Because it's not as strong as other metals, it bends and dents easily. You can harden aluminum through a process called quenching, which has been used by blacksmiths for centuries. By heating and then rapidly cooling the metal, you will cause it to harden significantly.

Things You'll Need

  • Container
  • Water
  • Safety clothing
  • Blowtorch
  • Metal tongs
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Instructions

    • 1

      Fill a container with water. It must be large enough to completely submerge the aluminum object.

    • 2

      Allow the water to reach room temperature.

    • 3

      Place the aluminum object onto a concrete or metal surface.

    • 4

      Put on goggles, as well as thick leather gloves and jacket.

    • 5

      Light a blowtorch and adjust the gas until the flame is bright blue. The blowtorch must not exceed 1,000 degrees Fahrenheit as aluminum melts at 1,220 degrees. A temperature of 700 to 900 degrees is ideal.

    • 6

      Pass the flame over the aluminum object until it begins to glow red. Keep the torch moving at all times to keep the heat even across the entire object.

    • 7

      Turn off the blowtorch and set it aside.

    • 8

      Pick up the aluminum object with a set of steel or iron tongs and submerge it in the water. Keep it in the water until the surface stops bubbling.

Tips & Warnings

  • Never quench aluminum in cold water. The thermal shock could cause the metal to shatter.

  • Quenching produces a large amount of steam, which can cause burns if you're not careful.

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References

  • Photo Credit Photos.com/Photos.com/Getty Images

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