How to Repair Flotation Foam

Floatation foam that has been damaged or punctured on a boat can be repaired by using a product called urethane foam. This is a 2-part substance that is mixed using a 1:1 ratio. This type of foam expands up to a 30:1 ratio when both parts of the foam are mixed together. To repair flotation foam, you will need to first prepare any damaged areas before mixing the urethane foam.

Things You'll Need

  • Drywall knife
  • Two-part urethane foam
  • Measuring container
  • Paper cups
  • Small bucket
  • Wood stirring stick
  • Sandpaper
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Instructions

    • 1

      Prepare the area of the repair by removing any loose material with the drywall knife.

    • 2

      Fill a paper cup 3/4 full of liquid from each container of the urethane foam.

    • 3

      Pour the contents from each paper cup into the bucket. Mix the liquid vigorously with the wood stirring stick for 15 to 20 seconds.

    • 4

      Remove the wood stirring stick and then pour the foam onto the area of the repair. The foam will begin to expand almost immediately and fill the entire void.

    • 5

      Allow the foam to harden for at least 1/2 an hour. Cut any excess foam with the drywall knife. Sand the foam smooth with the sandpaper.

Tips & Warnings

  • Two-part urethane foam begins to harden after 45 seconds.

  • Urethane foam has many marine related applications including fixing a pontoon boat.

  • Wear a face mask and eye protection when mixing the urethane foam.

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