How to Flatten Wire

Wire is a central aspect of wire jewelry and many designs of this sort require that the wire be flattened. You must do this carefully. Since the flattening process makes the wire brittle and more susceptible to breakage, it is not possible to correct a mistake. It is also important to use appropriate tools to avoid making unattractive marks on the delicate wire. The process involves making the wire as straight as possible before flattening it.

Things You'll Need

  • Measuring tape or ruler
  • Flush cutters
  • Plastic mallet
  • Chasing hammer
  • Small anvil or metal block
  • Leather pillow
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Instructions

    • 1

      Measure the wire you need for your design using a measuring tape or ruler. Cut the wire with flush cutters.

    • 2

      Place the leather pillow on a flat surface and place the anvil or metal block on top. The pillow absorbs the sound and impact of the flattening process. Put the wire on top of the metal surface.

    • 3

      Examine the wire and note areas that are bent. Use the mallet to pound out the bent areas until the wire is straight.

    • 4

      Tap the wire with the chasing hammer until it is as flat as you need it to be.

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