Homemade Cardboard Airplane Costume


Give your little aviator a way to spread her wings and "fly"; make a homemade airplane costume out of cardboard. You will use a few commonly found household items and some spray paint to build this homage to her inner pilot. The costume is meant to be worn over an outfit or plain-colored sweats; dress her as her favorite aviator to complete the look.

Things You'll Need

  • Large cardboard box
  • Duct tape
  • Three cans of spray paint, any color
  • Two 200 ml tubes of acrylic paint, secondary color
  • Small paint brush
  • Box cutter
  • One large roll aluminum foil
  • One small roll plastic cling wrap
  • One large red button
  • Ruler
  • Scissors
  • Craft glue
  • Tape
  • Pencil
  • Two 24-inch long hook-and-loop fasteners
  • Secure the top and bottom box flaps using duct tape; this encloses the box completely. Cover over the outside flaps entirely to hide the seam. Use a rectangular box 24 to 48 inches tall; a smaller child requires a smaller box than a taller child. Lay the box horizontal to tape the ends.

  • Keep the box laying horizontal; measure and cut a 12-inch-by-12-inch hole on the "top" of the box for the head. Measure two 8-inch-by-8-inch holes on each "side" of the box for the child's arms to fit through; cut out the holes but save the extra cardboard for step 3. Flip the box over completely and cut out the bottom of the box; this is the where the feet go through. Save the extra cardboard for step 3.

  • Measure two of the leftover cardboard scraps to make the wings; 12 to 18 inches long and 5 to 10 inches wide. Use extra cardboard strips to make a windshield frame; take four 6-inch strips of cardboard laid in the shape of a square and secure them together with duct tape.

  • Paint the body and wings of the plane using spray paint. Allow 12 hours to dry. Repeat with a second coat to attain the desired color. Allow 12 hours to dry.

  • Use a small paint brush to give detail to the body and wings of the plane. Make horizontal stripes or ask your child what design he or she wants on the plane. Allow 8 to 12 hours to dry. Add a second coat of paint to the design if necessary.

  • Add plastic wrap to the windshield; measure the plastic wrap and tape or glue the ends to the inside edges of the windshield. Glue the windshield to the plane; take the bottom, outside portion of the windshield and glue to the inside, top of the head opening. Allow 6 to 8 hours to dry.

  • Measure two 15-inch sections of aluminum foil and form into propellers. Glue the propellers to the front of the plane. Allow 2 to 4 hours to dry. Glue the red button on top of the foil propellers; let dry for 1 hour.

  • Add the wings to the plane; place the wings just above the arm cutouts and secure in place with craft glue. Let dry for 2 to 4 hours.

  • Attach the hook-and-loop fasteners to the plane. The fasteners need to go from the front to the back on both sides of the airplane; this will keep the costume on. Glue the hook-and-loop squares on both sides of the front and back of the plane. Attach the straps to the hook-and-loop fasteners. This allows you to adjust the size of the straps to better accommodate your child.

Tips & Warnings

  • Add a scarf and goggles to the costume to create the "pilot" look.
  • Use a hot glue gun to secure the wings to the body of the plane if they are too heavy.
  • Use spray paint outside or in a well-ventilated area away from children and pets.

Related Searches


  • Photo Credit Young Boy image by Steve Lovegrove from Fotolia.com boxes_rectangle image by Sergey Galushko from Fotolia.com
Promoted By Zergnet


You May Also Like

  • How to Make an Aladdin Costume

    A popular Disney character, Aladdin provides an easy costume to make for your child on Halloween. Everything except the hat can be...

  • How to Make a Cardboard Halo Costume

    Master Chief, the main character of the Halo science fiction game series, is never seen without his full Spartan-II combat armor. The...

  • How to Make an Airplane Costume

    Halloween is all about fun and kids (even for adults who like to act like kids.) Airplanes are always popular for costumes,...

  • How to Create a Vampire Costume

    There are a few different looks you can go for when making a vampire costume, the elegant vampire is one of them....

  • How to Make an Airplane From Cardboard

    Kids can keep themselves entertained for hours with cardboard boxes, especially when they get to take flight in their own cardboard box...

  • How to Make a Paper Airplane

    Making a unique paper airplane that looks great and flies well can be a fun project to share with friends. This is...

Related Searches

Check It Out

DIY Wood Transfer Christmas Ornaments

Is DIY in your DNA? Become part of our maker community.
Submit Your Work!