Welding Safety Instructions

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Proper safety procedures help prevent welding injuries.

Welding is an industrial technique that uses heat and electricity to join pieces of metal. It is used in many industries, such as the auto industry, aeronautics, manufacturing and construction. Many home projects require welding, including gate and fence repair, automotive repair and structural reinforcement. Because the process uses both heat and electricity to make the welds, operators of welding equipment must implement careful safety precautions to avoid injuries such as corneal burns, skin burns, electric shocks and respiratory problems. Proper welding and safety instructions are crucial for the health and well-being of those who do welding for repair and fabrication. Does this Spark an idea?

Things You'll Need

  • Flame-resistant clothing
  • Heavy gloves and shoes
  • Welding helmet with darkening shade
  • Respirator mask
  • First-aid kit
  • Phone
  • Fire extinguisher
  • Insulating mat
  • Fan
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Instructions

    • 1

      Clear the work area of flammable materials like paper, cloth, solvents or other combustible items.

    • 2

      Check connections so that welding equipment is properly grounded and on a suitable circuit that will not lead to overloading. Improper installation can lead to equipment problems, ground faults and fires.

    • 3

      Use the correct type of equipment for the type of welding you are doing, including nozzles, wire and gases.

    • 4

      Wear suitable clothing that covers the arms, legs, chest and shoulders. Welding produces sparks and metal slag that can cause deep burns. Put on heavy shoes to protect feet from falling metal and wear leather gloves to protect hands.

    • 5

      Wear an auto-darkening helmet when welding and ensure that the helmet lifts and falls easily to protect eyes during welding operations.

    • 6

      Stand on an insulating mat to avoid shocks and avoid welding in any wet area.

    • 7

      Hang a fire extinguisher in a convenient location for easy use if material ignites from welding sparks.

    • 8

      Purchase a first-aid kit that contains bandages, burn cream, tweezers, disinfecting solution and pain reliever. Keep the kit in the welding area.

    • 9

      Weld only in well-ventilated areas. Run a fan to remove dangerous fumes from the area. Wear a respirator mask to protect lungs from welding fumes.

Tips & Warnings

  • Weld on a concrete surface, and contain welding sparks from igniting nearby materials with a welding curtain, according to the California State Compensation Fund.

  • Keep a phone on hand in case of accidents.

  • Only those who are trained in welding, welding safety and the use of welding equipment should attempt to weld.

  • The light from welding can produce serious burns of the eye that may not be felt for hours after it occurs, according to PlantServices.com. Ensure that the welding helmet glass is sufficiently dark to prevent injury.

  • Exposure to fumes generated by welding procedures are linked to a Parkinsons-like illness called manganism, which can cause tremors, muscle rigidity, and poor balance. (see reference 3) Welding fume exposure is also associated with other symptoms such as memory loss and mood changes. Ensure that you use welding equipment in well-ventilated areas with the proper respiratory mask.

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References

  • Photo Credit Jupiterimages/Photos.com/Getty Images

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