How to Make a Cardboard Car Costume

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Want a retro costume -- how 'bout a good old-fashioned red sports car burning rubber and taking names at every party in town? You'll be on cruise control in this classic, so get off your cloud and into this car. (Word to the wise: Shades never go out of style.) Vroom to the vroom.

(Image: Sonya Nimri)

Things You'll Need

  • 1 large cardboard box
  • 1 smaller rectangular cardboard box, 12 by 9 by 5 inches
  • Pencil
  • Cutting mat
  • Box cutter
  • Hot glue gun
  • Masking tape
  • 1 pint red glossy oil-based paint 
  • 6-inch mini paint roller
  • Black duct tape
  • Light blue duct tape
  • Parchment paper
  • Yellow duct tape
  • Royal blue duct tape
  • Silver duct tape
  • Black 1-inch gaffer's tape or electrical tape
  • Sporty jacket
  • Sunglasses

Step 1: Cut Out the Silhouette

Cut the box open and into two pieces. Folds are OK. They can be flattened and reinforced flat with a piece of cardboard glued behind them. Draw a profile of a car on one side of the cardboard, and cut the shape out with a box cutter.

(Image: Sonya Nimri)

Step 2: Cut a Second Silhouette

Lay the second piece of cardboard behind the first piece, trace the shape, and cut out the second piece. If there is a bend in the cardboard, glue a piece of cardboard behind the bend to straighten it out from the back.

(Image: Sonya Nimri)

Tip

  • If one side of the box has a design on it, you might want to use the unmarked side; however, the design can be easily covered with an extra coat of paint or two.

Step 3: Secure Flaps Inside the Box

Fold your smaller rectangular box flaps in and glue them to the sides of the box to create a strong inner frame for your car. Attach a cardboard car silhouette to each side of the smaller box with masking tape.

(Image: Sonya Nimri)

Step 4: Create a Hood and Trunk

Cut a piece of cardboard that is the same width of the car. Tape it with masking tape to the front of the car, rolling it down the front to create the hood of the car. Reinforce the underside with additional tape. Do the same to the back of the car to create the trunk.

(Image: Sonya Nimri)

Step 5: Make a Spoiler

Create a spoiler with another piece of rectangular cardboard and another little piece of cardboard bent in two places. Attach one bent part with hot glue to the car and the other bent section of the cardboard to the flat piece of cardboard.

(Image: Sonya Nimri)
(Image: Sonya Nimri)

Step 6: Paint It Red

Using your red paint and a paint roller, paint the whole car red. Use a really thick oil-based, ultra shiny paint to give it a high-gloss car look. Allow the first coat to dry, and then paint a second coat.

(Image: Sonya Nimri)
(Image: Sonya Nimri)

Tip

  • Paint outside or in a well-ventilated area.

Step 7: Make the Wheels

Trace four 7-inch circles onto cardboard for the wheels. The top of a storage box works well for this. Cut them out with scissors. Overlap black duct tape onto the cardboard wheels or paint them black. Score and wrap the ends of the tape around the back of the wheels.

(Image: Sonya Nimri)

Step 8: Create Wheel Rims

Overlap light blue duct tape onto either side of a sheet of parchment paper. Trace a 3-inch circle for the inside of the wheel using your duct tape roll as a template. Cut out four blue circles with scissors, peel off the backing and tape them to the center of each wheel. Tape all four wheels to the sides of the car.

(Image: Sonya Nimri)

Step 9: Make Car Windows

Overlap strips of silver duct tape on parchment paper to create a large sheet of duct tape a couple inches smaller than the width of the front of your vehicle, and then cut out a windshield shape. Make two more sheets and cut out side windows a little smaller than the sides of your car. Tape the windshield and side windows to the car.

(Image: Sonya Nimri)
(Image: Sonya Nimri)

Step 10: Make Car Headlights

Overlap pieces of yellow duct tape onto parchment paper and cut out two yellow circles using the same size circle as the inside of the wheel. Tape these to the front of your car where the headlights would be.

(Image: Sonya Nimri)
(Image: Sonya Nimri)

Step 11: Number Your Car

Use blue duct tape to make a large blue area on parchment paper and trace a number onto it. Cut this out and stick it onto the side of the car. Repeat for the other side.

(Image: Sonya Nimri)

Step 12: Add Straps to the Car

Use the 1-inch tape and loop it around the inside box, and then run it upwards to the other side of the box where it will fall on the shoulders of the costume wearer. Double the back of the tape to reinforce it and cover up the stickiness. Tape it together at the back to keep the straps narrow on the shoulders.

(Image: Sonya Nimri)

Tip

  • Wear clothes that coordinate with your costume to ensure maximum stylishness.

Now step into your car and zoom off to Candy Land!

(Image: Sonya Nimri)

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