How to Repair or Replace a Ducane Grill

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Ducane has been grilling for over 30 years.

Based in South Carolina, the Ducane Products Company has been supplying quality outdoor grills for over 30 years. Ducane grills claim to be recognized around the world as high quality grilling machines. Repairing a Ducane grill is a relatively simple process, since their grills are sold at various barbeque and propane stores nationwide. Burners are typically the most replaced function on the grill. Add this to my Recipe Box.

Things You'll Need

  • Hammer
  • Flat-head screwdriver
  • Phillips screwdriver
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Instructions

    • 1

      Locate a Ducane retailer. There are hundreds of propane and barbecue retailers across the country that stock Ducane products and grills and ensure customer satisfaction. Access the official website, Ducane.com, and enter your specific zip code to find the closest Ducane retailer.

    • 2

      Contact the local Ducane retailer. Ask him about the specific Ducane grill models they have in stock, making sure your replacement burner kit is available. Unlike charcoal grills, propane grills are expensive. It may be less expensive to buy a specific part instead of a brand new machine. Purchase a new "burner kit." Ducane offers different warranty plans to ensure confidence in their products.

    • 3

      Make sure your Ducane grill propane valve is turned off. Lift off the cooking grates, exposing the burner tubes. Use a Phillips or flat-head screwdriver to unscrew the control knobs, and remove all screws holding the knobs in place. Dismantle all valves and knobs, and turn the propane gas OFF.

    • 4

      Remove the control panel from the rest of the grill. Unscrew the four bolts holding the panel to the manifold; this will expose the manifold, making replacement easier. The burner kit will have specific instructions on how many burners to replace. Make sure you replace all the burners in your kit for optimal grilling.

    • 5

      Unscrew the manifold from the grill. There are four screws, again, holding it in place; remove them to expose the burner tubes. Twist the burner tubes to the left and pull them to the back of the grill for optimal removal. At this point, wipe out all grease and built-up sludge around the burner. This simple cleaning method helps keep your grill flame even.

    • 6

      Remove the old burner tubes. Replace them with new ones from the burner kit.

    • 7

      Re-install the manifold and re-apply the control panel and knobs. Re-attach the gas valve and ignite the grill. Do another wipe-down of the burners with a clean rag. Use warm water and soap for better results.

    • 8

      Maintain the grilling machine. Clean the grill grates every time after grilling with a steel brush to ensure an even and precise flame for future cookouts. Turn the burners on high when cleaning the grates to burn off the built-up residue between the grates. Use a warm, wet, soapy sponge to clean the inside and outside of your grill. Be sure to not get the burner tubes, located under the grill, wet with water or soap. Scrape away, with a putty knife, grease and excess buildup beneath the burners. These simple cleaning procedures allow even cooking temperatures and ensure a longer life-span for your grill.

Tips & Warnings

  • Ducane grilles can be replaced through a local Ducane retailer.

  • No matter what issues you have in either replacing or repairing your grill, it is best to visit their website, Ducane.com, to educate yourself more about your grill.

  • Any time you are dealing with fire and propane it is very important to follow proper safety guidelines. Read all "Warning" and "Caution" labels located on the grill and propane tank. Wear safety goggles, gloves and closed-toe shoes for maximum protection.

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References

  • Photo Credit barbeque image by Leticia Wilson from Fotolia.com gas image by ivan kmit from Fotolia.com

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