How to Use Car Parts for Solar Power

How to Use Car Parts for Solar Power thumbnail
Parts that run a car engine can be used to generate solar power.

Equipment specifically designed for solar power is expensive. The trick is to buy something that's been mass-produced for something else and then adapt it to solar energy creation. By using junk car parts, it is possible to build a complete solar powered system that can generate 1 kilowatt of electricity and 10 kilowatts of heat for around $2,000. Put simply, this process involves the reconfiguring of salvaged old cars parts into a simple Organic Rankine Cycle, or ORC, engine that runs on the heat of the sun.

Things You'll Need

  • Power steering pumps
  • Alternator
  • Radiator
  • Parabolic troughs
  • Piping sourced from plumbing suppliers
  • Traction batteries
  • Glycol automotive anti-freeze fluid
  • Refrigerant, such as the R134 found in a car's air conditioner
  • Absorption chiller, similar to the propane powered refrigerators in RVs
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Instructions

  1. Solar Generator: System Overview

    • 1

      Parabolic troughs are a curved, mirrored construct used to reflect direct sunlight onto piping containing a fluid running the length of the trough, carefully positioned at the focal point of the reflectors.

    • 2

      Circulating through the pipes is a thermal absorption fluid such as glycol, which reaches temperatures of up to 300 degrees Fahrenheit. This fluid then passes through a heat exchanger, where it transfers its heat to a working fluid, or refrigerant, that vaporizes and spins turbines in the ORC.

    • 3

      The turbines generate about 1,000 watts to charge a bank of batteries. The refrigerant is then cooled, recovering heat to make hot water for domestic use or to power an absorption process chiller, similar to the propane-powered refrigerators found in RVs.

    Adapting Car Parts Into A Solar Generator

    • 4

      Power steering pumps are utilized as both the feed pump and steam turbine.

    • 5

      A radiator serves as the engine's heat exchanger, cooling the refrigerant before a power-steering pump returns the fluid to the boiler.

    • 6

      An alternator is used to generate electricity.

Tips & Warnings

  • Power-steering pumps, alternators and radiators, including less-expensive reconditioned ones, are easy to come by and can be sourced from car salvage yards.

  • A link to a detailed study of the theory, construction and testing of this solar powered generator can be found in the resource section.

  • Due diligence and care is required when working with chemical compounds at high temperatures.

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References

Resources

  • Photo Credit old engine image by John Sfondilias from Fotolia.com

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