How to Make 18th Century Chisel Handles

During the 1700's, craftsmen needed a variety of chisels for woodworking. Chisel handles were either smooth or planed and were often made octagonal in shape for a better grip. Although modern tools are made from a variety of materials such as hard plastic, craftsmen may seek the older-style tools for their beauty, usefulness and sense of nostalgia. Making these 18th century chisel handles requires some skill, but the benefits and rewards are worth the effort.

Things You'll Need

• Chisel
• Wood
• Boring tool
• Shaving tool (optional)
• Planing tool (optional)
• Lathe (optional)
• Rasp (optional)
• Sandpaper

Instructions

1. Gather your materials. Chisel handles can be made from almost any type of wood. Some favorites include oak, maple and apple. Make sure that the diameter of the wood will accommodate the tang of the chisel. Leave enough wood to fit your grip when the tool is finished. Measure the length of the tang, allowing for extra wood to "seat" the tang and cut the wood.

2. Prepare the shape of the wooden handle. Some woodworkers prefer round handles. For this shape, use a lathe. Woodworkers who prefer handles with a grip will shave or plane the wood into octagon shapes. At this point, add a stain or polish to the handle. Tung oil will give the handle a shine without slipping.

3. "Seat" the tang of the chisel. Measure the tang of the chisel. Bore a hole into the chisel handle that is the length of the tang. This can be a uniform-sized hole or a series of "stepped" holes. Tap the tang of the chisel into the handle. Make sure that the tang fits tightly into the handle. You now have an 18th century chisel handle.

Tips & Warnings

• Making vintage tools provides satisfaction, but can be challenging. For more ideas and tips, find craftsmen who enjoy this type of work. They offer advice on websites, at crafts fairs and conferences.

• While making 18th century chisel handles is a routine procedure, follow common sense and safety guidelines whenever you are working with wood and metal tools.

References

• Sawmill Creek Woodworkers Forums
• Clark and Williams Traditional Wooden Hand Planes
• American Period Furniture Makers. Octagonal Chisel Handles. By Don McConnell.

Resources

• Colonial Williamsburg. Chisels and Gouges
• 17th and 18th Century English Furniture. Refurbishing an Old Stanley Socket Chisel. By Jack Plane.