DIY Solar Water Heater Plans

DIY Solar Water Heater Plans thumbnail
Tap the sun's energy to heat your home's water.

If you live in Hawaii and are building a new home, you are required to have a solar water heater. Imagine that -- no building permit is given unless your plans include reducing your carbon footprint. However, if you live elsewhere, it is not necessary to wait for a law to get you started on gathering free energy from the sun. You can build your own passive solar water heater. Does this Spark an idea?

Things You'll Need

  • Electric water heater tank(s), new or salvaged
  • Flat black paint
  • Plywood
  • Sturdy nylon straps
  • Window glass or rigid clear plastic
  • Plumbing fittings
  • Pipe
  • Caulk
  • Urethane foam with aluminum jacket
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Instructions

    • 1

      Paint the heater tank(s) with the black paint.

    • 2

      Use plywood to build a box large enough to hold the heater tank(s) when they're resting horizontally. Leave the top and south facing side of box open.

    • 3

      Position your box in a sunny, south-facing location that is close to your home.

    • 4

      Use straps to secure the heater tank(s) to the bed of the plywood box.

    • 5

      If you have more than one tank, plumb them to one another.

    • 6

      Connect your home's cold water source to the bottom of the first (or single) heater tank. Using your home's pressurized water system eliminates the need for a pump.

    • 7

      Connect the top of the last (or single) heater tank to your home's existing water heater, taking care to bleed the water out of the heater tank.

    • 8

      Cover the top and south facing side of box with two layers of glass or rigid plastic, leaving an airspace between them for additional insulation. Caulk the edges.

    • 9

      Wrap insulation (urethane foam) around any exposed pipes that connect your solar heater to your home.

Tips & Warnings

  • Test water heaters for leakage before bringing them home. Don't use a tank that you are unsure of.

  • Long, thin water heaters are the most efficient.

  • Position your solar heater so it gets maximum exposure to the sun.

  • Get enough water heaters to supply 30 gallons of water for each person in your household.

  • Expect lower morning water temperatures, since your heater tanks will have cooled overnight.

  • To increase solar collectivity, tilt the plywood box toward the sun.

  • Consider installing a tempering valve near the backup water heater.

  • If you live in a cold climate, you will need to drain your solar batch heater during the winter months.

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References

Resources

  • Photo Credit The sun image by Denis Kadacki from Fotolia.com

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