How to Rivet-Link a Motorcycle Chain

Rivet-link chains are common on high-horsepower motorcycles

Chain replacement is a regular part of motorcycle maintenance and should be done between 20,000 and 30,000 miles after getting a new bike. Determine whether your chain needs to replaced by pushing up on the middle of the chain between the sprockets while pulling on the chain from the rear sprocket. If you are able to pull the chain even as much as a 1/4 inch, chances are that the chain is worn and needs to be replaced. Rivet-link chains are traditionally more durable than clip-style links and are commonly found on high-horsepower motorcycles. With a few tools, you can install a new chain on your bike at home.

Things You'll Need

• New rivet-link chain
• Chain rivet tool
• Chain press

Instructions

1. Cut your new chain to the appropriate length. You can determine the length by measuring the length or counting the rivets of your old chain. Thread the chain onto the sprockets and run until the open links are in a position that is comfortable for you to work on.

2. Connect the chain by pushing the master link and pins onto the two open chain ends. Push the two O-rings that were included with the new chain onto the ends of the pin and snap the master link plate into place on top of the pins. Apply the lubricant that comes with the new chain to the master link.

3. Tighten the external plate using the chain press until it is firmly seated. Be careful not to overtighten, as it will cause damage to the link.

4. Compress the exposed rivet heads using the the chain rivet tool. The rivet heads should widen under compression until they lie flat against the plate, ensuring that they are firmly aligned and secure.

Tips & Warnings

• Overtightening with the chain press can cause damage to the rivets and the master link. To avoid this, tighten slowly and release pressure periodically so that you can note progress.

References

• Dan's Motorcycle: Rear Chain and Sprockets
• Canyon Chasers: Chain Replacement