How to Do Embroidery Digitizing for Foam

Digitizing is the process of converting a design to a data format used by embroidery machines. Embroidering with foam, also called 3-D embroidery or puff embroidery, under letters and numbers gives a raised look to your projects. Use foam embroidery on cap brims and heavy fabrics. Buy tear-away foam at craft and sewing stores.

Things You'll Need

  • Digitizing software
  • Font software
  • Fabric
  • Embroidery hoop
  • Needle 75/11
  • Embroidery thread
  • Scissors
  • 3-D foam
  • Painters tape
  • Paintbrush
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Instructions

    • 1

      Open your digitizing software and select a font with letters that have rounded ends. Bush Script works well for lettering. Type a letter. Select a running stitch to form the outline of the letter. Use a 1 mm stitch length and a thread density of seven. Set the running stitch to sew first. The completed design should be 1 inch or larger.

    • 2

      Select a satin stitch setting it to sew second. Set the satin stitches to extend slightly beyond the running stitches.

    • 3

      Set up the fabric in the hoop and attach it to the embroidery machine. Change the needle to a 75/11 needle. Use embroidery thread and stitch out the running stitch, stopping after the stitch finishes.

    • 4

      Cut a piece of foam larger than the design. Use small pieces of painters tape to secure the foam on top of the partially stitched design. Repeat the running stitching again; this cuts the foam into the design. Stop the stitching again after the running stitch finishes.

    • 5

      Remove the excess foam from the outside of the running stitching. Complete the satin stitching. Brush away any small loose pieces of foam with a stiff paintbrush.

Tips & Warnings

  • Whenever sewing decorative stitches, slow down the machine speed to allow more time for the machine to complete the stitches. This prevents missed or skipped stitches.

  • Always use rounded edges with the foam for a finished look.

  • Use the shortest stitch your machine has for the running stitches and the narrowest width for the satin stitches.

  • Choose a thread color close to the foam color to hide any small areas that the machine did not stitch.

  • Always stay close to the embroidery machine while it is stitching. If a malfunction occurs, you can stop the machine before any damage happens.

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