How to Ship Lithium Ion Batteries
Rechargeable lithium ion batteries are among the most popular consumer batteries due to their high energy density. They are commonly used in high-tech applications such as laptop computers, cellular telephones, cameras and the like. They are considerably more expensive than other rechargeable batteries, but provide longer life per charge and longer life overall. The batteries can be shipped by commercial carriers if precautions are followed. Shippers are responsible for understanding and following the regulations.
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Instructions
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Pack each lithium battery or cell individually. The batteries can be enclosed in a plastic bag, cardboard or manufacturers blister pack. Use only non-conductive materials for the packaging. The packaging must prevent contact between the lithium batteries if several are packed in a larger package. If the batteries do contact each other, they may short-circuit and could create danger of a fire.
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Place the individually wrapped batteries between layers of bubble wrap. Place a cardboard divider between each layer of bubble wrap and batteries. Several of these layers can be placed in a heavy cardboard box. The bubble wrap and packaging can be supplemented with other packing material to prevent shifting of the contents within the outer package. Other acceptable outer packages include plastic boxes, fiber or metal drums or jerrycans.
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Label the box with the appropriate markings. Contact the carrier for pre-approval, if necessary, and to arrange shipping. The steps necessary to make the shipping arrangements vary depending on the transportation company. Most will require the shipper to certify that the packaging of the lithium ion batteries has been done in compliance with U.S. Department of Transportation requirements.
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Tips & Warnings
Lithium ion batteries still packaged in the original manufacturer's blister packs are acceptable for shipment. Batteries included with equipment should be packaged in such a way as to prevent a short circuit and electrical discharge of the battery. It can then be packed with the device in a sturdy outer container.
Liquid lithium batteries must be packed in a spill-proof packaging within the cardboard box. Lithium ion batteries that are under development or are prototypes should be shipped by motor vehicle with one battery per box packed with non-combustible and non-conductive materials.
