How to Install Formica

Some Formica patterns resemble more expensive materials like granite or marble.

Formica is a type of plastic laminate made from layers of paper injected with a special kind of resin. The layers are bonded together under high pressure and temperatures to form a solid sheet. Formica is made in a variety of colors, patterns and either matte or glossy finishes. Formica is affordable, and it comes in both pre-formed countertops or sheets that can be installed directly on countertops, backsplashes, walls and floors. With the right tools and a bit of know-how, you can install Formica in your own home design projects.

Things You'll Need

• Household cleaner
• Towel
• Table saw or hand saw
• Utility knife
• Laminate glue, contact cement or epoxy
• Paintbrush or trowel
• Laminate roller
• Sandpaper or metal file
• Tape measure
• Pencil
• Sealant

Instructions

1. Sand the surface area where you'll install the Formica with medium-grit sandpaper to smooth out visible knots in the wood, splinters, uneven or damaged areas. Clean and dry the surface to remove dirt, dust and debris, using a household cleaner and a towel.

2. Measure your project area with a tape measure and mark the Formica with a pencil so you can make the proper cuts to fit the size and shape of the installation area.

3. Cut the Formica sheets with a table saw, or score the Formica with the blade of a utility knife or hand-held saw. Bend the sheet of Formica along the scored line, and it should snap off with a clean break. Make as few cuts as possible to avoid the appearance of excessive seams in your finished project.

4. Apply contact cement, specialized laminate glue or epoxy to the installation surface and the backside of the Formica sheet, using a paintbrush or metal trowel. Apply a light, even layer to cover both surfaces completely. Follow the manufacturer's directions for special preparation instructions or tips on drying time. Work with one sheet at a time, and move quickly to ensure the glue or cement does not fully cure before the Formica is installed.

5. Position the Formica sheet into place for installation. Have someone help you correctly maneuver large sheets into the right position to avoid error and accidental adhesion. Make contact with the edge first, and gradually apply pressure in a sweeping motion to adhere the entire length of the Formica sheet to the installation surface.

6. Roll over the surface from side to side with a laminate roller to smooth out air bubbles and ensure a complete, uniform connection between the Formica sheet and the installation surface.

7. Trim away any excess overhang from installation on countertops and tables, using a utility knife. Smooth the cut edges of the Formica with a metal file or fine sandpaper. Apply an applicable finish or sealant to the surface and seams of the Formica according to the manufacturer's recommendations.

Tips & Warnings

• Formica can be installed on any solid surface that is level and porous enough to accept the laminate adhesive, but plywood, particle board and wallboard work best.

• Formica sheets can also be installed on top of existing Formica that has been thoroughly sanded.

References

• OnlineTips.org: Installing Formica
• FRP Select: Installation Guide
• Guide4Home: Installing Countertops--Granite, Granite Tile & Laminate