How to Make a Morse Taper
Machine tapers are useful for holding tools onto a machine's spindle. There are many standardized types of tapers with Morse tapers being the most popular. These tapers are available for purchase, but can be created fairly easily out of wood using a wood turning lathe. The wood used should be a hardwood for durability. A table of the measurements needed to make any type of Morse taper can be found in the references section.
Things You'll Need
- Wood turning lathe
- Cylinder of hardwood
- Two calipers calibrated in millimeters
- Metric ruler
- Pencil
- Table of standardized sizes of Morse tapers
- Small spindle gouge
- Sandpaper
Instructions
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1
Decide which size Morse taper you are going to create. Morse tapers sizes 1 and 3 are the most common for home use.
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2
Put the cylinder into the wood turning lathe and secure it.
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3
Mark the cylinder with the pencil 1 inch from one end.
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4
Use the ruler to measure the distance labeled C in the table for your size Morse taper. Measure this from the first mark you made down the length of the cylinder.
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5
Turn the cylinder in the lathe and use the gouge to slowly shave the wood from around the line you have drawn. The line you first drew 1 inch from the end of the cylinder needs to be shaved down, so that the caliper will read the diameter indicated as A on the table.
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6
Shave the other line you drew so that the diameter is equivalent to the B value in the table. You measure this using a caliper.
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7
Remove the wood in between these two lines, so that there is a steady, small incline from A to B. Leaving too much wood is better than taking too much. Try fitting the taper into your machine to check the incline.
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8
Sand the taper smooth so that it fits snugly but smoothly into your machine.
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1
Tips & Warnings
Always wear safety goggles and gloves when working with machinery.
References
- Photo Credit lathe image by Andrey Kiselev from Fotolia.com