How to Assemble RCA Crimp Connectors

How to Assemble RCA Crimp Connectors thumbnail
Assembling RCA crimp connectors is not a difficult task.

With the use of standard coaxial cable to create custom cables, custom installers and DIYers have plenty of flexibility. Using crimp connectors on the ends of this coax is probably the simplest method in terminating the cables to perform their intended task. Connectors come in standard coax, RGB and RCA, among others. Commonly known as RG-6 or the more pliable RG-59, this wire can be used for anything from standard cable boxes to custom-length HD component video.

Things You'll Need

  • Coaxial cable (RG-6 or RG-59)
  • 3-piece RCA crimp connectors
  • Coax stripper
  • Crimp handle or small-gauge crimping tool
  • Crimp die
  • Wire cutters
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Instructions

  1. Basic Assembly

    • 1

      Using wire cutters, cut coaxial cable to desired length.

    • 2

      Insert end of coaxial cable into coax stripper tool. Rotate tool anywhere from 5 to 10 times. Squeeze handles and pull tool off cable.

    • 3

      Slide center pin over coax cable's center conductor and crimp using small-gauge crimping tool.

    • 4

      Take outer crimp sleeve portion of connector, and slide over end of cut coaxial cable.

    • 5

      Carefully un-braid and fan outer braided shield on coax. Lay braid back onto cable jacket.

    • 6

      Carefully push main barrel connector of RCA shell over end until a click is heard and felt.

    • 7

      Take outer crimp sleeve applied on Step 4, and butt against main RCA shell applied on Step 6.

    • 8

      Take RCA crimping tool, and carefully squeeze until sleeve and shell are firmly attached.

    • 9

      Test integrity with slight tug.

Tips & Warnings

  • If making component video cable, remember that all three runs have to be identical length.

  • RG-6 is quad-shielded, making it perfect for longer runs, or in circumstances that place the cable next to AC sources.

  • RG-59 is more flexible, and suitable for "rack-length" runs under 10 feet.

  • Do not use coaxial cable to make power cords or any application that uses high current.

  • Do not pull off RCA shell after connection is made. Shell must be disposed of if removed.

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References

Resources

  • Photo Credit rca image by serge simo from Fotolia.com

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