How to Replace Soldering Iron Tips

Different soldering applications require different sizes and styles of soldering tips. Small circuit applications require a small tip; integrated circuit chips are more easily soldered with a specialized tip designed for multiple pins. Larger tips are more practical for soldering large cables. Many soldering iron manufacturers offer several different options regarding tip size and shape. Though the tips are generally not interchangeable between manufacturers, the process of removing and changing the tip is very similar. Does this Spark an idea?

Things You'll Need

  • Soldering iron
  • Additional tips
  • Small pliers
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Instructions

    • 1

      Unplug the soldering iron and allow it to cool completely.

    • 2

      Unscrew the locking nut that holds the tip-retaining sleeve and tip in place. If the tip is interchanged with different sizes frequently, this may be done by hand. Utilize a set of small pliers to free the locking nut if frozen.

    • 3

      Slide the nut and retaining sleeve off the soldering iron heating element and remove the tip from the sleeve.

    • 4

      Place the desired tip into the retaining sleeve and slide it back onto the soldering iron heating element. Slide the retaining nut over the tip and retaining sleeve and hand tighten.

Tips & Warnings

  • Take care not to over-tighten the locking nut beyond hand tight. As the soldering iron heats and cools, it expands and contracts. Over-tightening could cause the locking nut to bind and make changing of the tips very difficult.

  • Always unplug the soldering iron and allow it to cool completely to touch before attempting to change tips. Serious burns could result.

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