How to Remove the Tank of an '06 Kawasaki 500 Vulcan
The 2006 Kawasaki Vulcan 500 utilizes a steel fuel tank mounted to the motorcycle's frame just above the engine. Over time, rust and dirt can collect in the fuel tank, causing a potential for blockages in the fuel system. To properly clean the fuel tank, you must remove it from the motorcycle's frame. You can easily remove the tank on your '06 Kawasaki 500 Vulcan in less than an hour. Remember, gasoline is highly flammable; be aware of any sources of spark or heat, such as space heaters or drop lights.
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Instructions
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Drain all the fuel from the tank, using a battery- or hand-pump-powered fuel siphon.
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2
Use a socket to remove the bolts at the rear of the seat that connect the seat to the frame. Then slide the seat backward to remove it from the Kawasaki.
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3
Pull out the bolts that connect the rear of the tank to the motorcycle frame, using a socket.
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4
Lift up the rear of the tank, and place a wood block between the tank and the frame.
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Disconnect the breather tube from the tank by pulling it off the fitting.
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Disconnect the fuel line from the tank. Use a screwdriver to loosen the retaining clamp; then pull the fuel line off the fitting.
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Remove the wood block from between the gas tank and frame.
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Slide the tank backward; then lift it straight up to remove it from the motorcycle.
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Tips & Warnings
You can also drain the tank by removing the fuel line from the carburetor, opening the fuel valve and allowing the fuel to drain into a container. This method may take longer, however.
Never smoke or allow others around you to smoke while handling gasoline.
Gasoline vapors are highly toxic. Always work in a well-ventilated area.
