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How to Make DIY Solar Power Panel – Build Do it Yourself Solar Panels at Home

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By bretparker
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make small home solar power panel
make small home solar power panel
Bret Parker

All the information to make or build your own home made do it yourself solar panels at home to generate free home domestic solar electricity.

Solar electricity is generated from residential home diy solar power panels connected in series or parallel to form a home solar power system

Difficulty: Moderately Easy
Instructions

Things You'll Need:

  • 36 solar cell
  • soldering iron
  • electricial cable
  • saw
  • drill
  • glue and screws
  • connectors
  • diodes
  • various small hand tools
  • electricial pliers
  1. Step 1
    build do it yourself home domestic solar panels
     
    build do it yourself home domestic solar panels

    Information

    You need the solar power panel information how to make or build your own solar power panels and this is easily found on the internet offered by several energy sites.

  2. Step 2
    make solar power cells home diy solar panels
     
    make solar power cells home diy solar panels

    Purchase Solar Cells

    Available from EBay in different size lots and price. Each solar cell is .5 volt and takes 36 solar cells to make a solar panel connected in series to produce 18 volts which is ideal for charging 12 volt batteries.

    Note.

    Some of these solar cells have metal tabs or wire soldered on them and you will pay extra for tabbed cells. The tabbed solar cells will save you a lot of soldering and time when you start building your solar panels.

  3. Step 3
    build residential solar panel array
     
    build residential solar panel array

    Build the solar Panel Frame

    What is a solar panel? It is basically a box that holds an array of solar cells.

    You can build a timber frame, aluminum angle frame or look for suitable material to make a solar panel frame. Road side, Station signs, shop bill boards all make great frames for your do it yourself solar panels.

    The great advantage using old metal signs over timber is they last longer in the weather and sun.

    To protect the solar cells from the weather, the solar panel will have a plexiglass front.

    Glass could also be used for this, but glass is fragile. Hail stones and flying debris that would shatter glass will just bounce off the plexiglass

  4. Step 4
    make home solar power panels
     
    make home solar power panels

    Wiring Connection Solar Cells

    Layout and position each solar cell placing a tile spacer between each cell and mark out the solar cell positions on the backing board lightly in pencil.

    The secret here is to have a small amount of glue on the spacer making sure not to move it when doing the rest of the cells. When finished you will have a board with the spacers all in place where you place the cells for soldering. Kept this board as a pattern for use later.

    Lay the soldered wire from the front of one cell across the solder points on the back of the other cell continued this until a line of 9 cells soldered together. Then make three more lines of 9 cells.

    The arrangement will suit your frame design but the most popular is 4 rows of 9 solar cells connected in series.

  5. Step 5
    solar panel watts volts  amps
     
    solar panel watts volts amps

    How to Determine Volts, Amps, and Watts.


    When building a solar panel or looking for a solar panel, you should always know the final wattage, volts, and amps that you want the solar panel to produce.

    When determining the overall wattage of a solar panel we use this simple equation:

    Watts equals Volts multiplied by Amps, so it’s important to understand this formula.

    Knowing just two parts of the formula, you can also derive the third component.

    For example, understanding the basic formula
    V (volts) x A(amps) = W (watts)

    Allows us to derive the amps from a 100 watt 18 volt panel.

    V x A = W or W/V=A
    100w / 18v = 5.55 amps

  6. Step 6
    residential diy home solar panel array
     
    residential diy home solar panel array

    Position of Solar Panel.

    The most common place for your solar array is on top of the house. Consideration is given to what could obstruct the sun onto the panels. Large trees are the main concern but also the roof line plays a major role to where to position the panels. Direction the sun travels across the house. Efficiency of the solar panels depends on full sunlight.

Tips & Warnings
  • Always searching for material to make your solar panel frame.
  • Never be on the roof alone.
  • Use safety ropes holding the panels in place.
  • safety with the electrical cord when drilling.
  • always wear eye protection.
  • hearing protection when drilling.
  • gloves.
  • safety harness when on roof.
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