How to Construct a Tile Countertop

Constructing a tile countertop is a simple project that can be performed in as little as two days. Tiles are available in a variety of materials, including ceramic, marble and granite, to suit any style or home decor. The tiles can also be arranged into decorative patterns using tiles of different colors or textures. Installing tile on a countertop is similar to installing tile on a floor, although some preparation is necessary to ensure that the countertop is strong and durable.

Difficulty: Easy

Instructions

Things You'll Need:

• 3/4-inch plywood
• Jigsaw
• Cement backer board
• Screws
• Tiles
• Thinset mortar
• Notched trowel
• Tile spacers
• Ceramic tile saw
• 2-by-4-inch board
• Towel
• Rubber mallet
• Epoxy grout
• Rubber float
• Damp sponge

1. Prepare the countertop for the tile installation. The counter should be constructed of at least one sheet of 3/4-inch plywood. Use a jigsaw to cut sheets of cement backer board to fit the countertop. Secure the cement backer board to the countertop with screws made specifically for use with cement backer board.

2. Arrange the tiles on the countertop to determine proper tile placement. This step is very important if you are using the tiles to create a decorative pattern on the countertop. Take note of where the tiles go and then remove them from the countertop.

3. Prepare thinset mortar according to the package directions. Beginning in a corner flush against a wall, spread a few feet of thinset mortar onto the countertop with a large notched trowel.

4. Press the first tile into the corner on top of the spread mortar. Press the tile down and apply spacers to each side of the tile. Continue to press tiles into the mortar along with spacers until you reach the edge of the spread mortar. Spread another few feet of mortar and continue the tile installation until the entire countertop has been covered. Cut tiles to fit the edge of the counter with a ceramic tile saw or a wet saw.

5. Make a beater board by wrapping a piece of carpet or a towel around a length of 2-by-4-inch board. Lay the board onto the tiles and strike it with a rubber mallet to press the tiles securely into the thinset mortar. Allow the tiles to set overnight.

6. Mix epoxy grout according to the package directions. Epoxy grout costs more than regular grout, but it is nonporous, which will prevent the grout from absorbing spills and becoming stained.

7. Apply the grout to the countertop with a rubber float. Spread the grout evenly over the counter until all of the grout lines have been filled. Use a damp sponge to gently wipe the excess grout off of the tiles. Allow the grout to dry according to the package directions.

References

• Complete Tile & Flooring; Lowe's; 2004
• Sunset Tiling; Josh Garskof; 2009
• Tiling Step by Step; Better Homes & Gardens; 2004