How to Build a Plywood Countertop

Nicely Done Plywood Top

Kitchen counters are always a focal point in remodeling a kitchen. In the past, materials used as a product for building kitchen countertop decks have varied. The best material to use is ¾-inch plywood. One reason plywood is the best choice to build countertops is due to its durability after getting wet.

Things You'll Need

• Table saw
• One sheet of ¾-inch plywood (48-by-96-by-¾-inch)
• Wood glue
• Hammer
• 3d box nails
• Miter gauge
• Sanding block
• 100-grit sandpaper

Instructions

1. Set the table saw fence at 26-inches. Place the ¾-inch plywood on the table and rip it at this width. This will result in producing a piece of plywood that is 26-inch wide and 96--inch long.

2. Set the table saw fence at 2-inches. Rip three pieces of the plywood left over from the previous cut at this measurement.

3. Apply glue to one of the 2-inch sides of the 2-inch material, place it on the edge of the piece of plywood from Step 1 and secure it with the box nails. Repeat this process for the other long edge of the plywood.

4. Measure and make a mark at 22-inches on the remaining 2-inch strip of plywood. Place the miter gauge in the groove on the table saw, be certain it is set on 90°, line your mark up with the blade and cut the piece. Repeat this process so you will have two pieces of 2-by-22-inch plywood.

5. Apply glue to a flat side of the 22-inch plywood, place it on one end of the plywood countertop and secure it with the box nails. Repeat this with the other 22-inch piece. Turn the top over and cover it with the desired material. Clean up excess glue immediately with a damp cloth.

Tips & Warnings

• Clean up excess glue immediately with a damp cloth. Use oak, ash or walnut plywood if the countertop is not going to be covered. Be certain to apply a good clear coat over the plywood countertop that is not going to be covered with laminate or other kitchen countertop material.

• Always wear safety glasses when cutting wood. Do not apply stain or varnish in a poorly ventilated area.

Resources

• Build a Butcher Block Countertop
• Plywood Kitchen Countertops