How To

How to Make Table Saw Jigs

Contributor
By Carl Pruit
eHow Contributing Writer
(2 Ratings)

If you have ever tried to run a board through a table saw, only to have it kick back at you, then you understand the need to have a tool that can hold the wood in place while you are cutting it. One of the best woodworking jigs to prevent kickback is a featherboard. It gives you the firmness you need for a secure feel to keep your board in place, while also giving just enough relief to keep the board from binding up in the saw.

Difficulty: Moderately Easy
Instructions

Things You'll Need:

  • 5/8-by-6-by-18 inch piece of plywood Miter saw Tape measure Pencil
  1. Step 1

    Cut a 45-degree angle across the 6-inch width of the plywood. Start cutting at the corner of the board all the way across until you have a 45-degree angle on one end of the plywood.

  2. Step 2

    Measure from the top corner of your angled edge, down the board 5 inches and place a mark. Move tape measure over to the lower edge of the angle and measure down the length of the board 5 inches and mark that spot. Draw a line to connect both of your marks. This will be your stop line.

  3. Step 3

    Set your table saw fence 1/4 inch from the saw blade. Place the long edge of your angled board against the fence and make a cut until you reach your stop line. Stop the saw and adjust your fence 1/2 inch from saw blade. Make your second cut on the plywood down to your stop line.

  4. Step 4

    Stop the saw and move the fence another 1/4 inch; make a cut to the stop line. Continue this procedure until you have moved all the way across the width of your plywood. You now have your own featherboard.

Tips & Warnings
  • To prevent kickback, start your miter cuts on the long edge of the board.
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