How to Create a mountain with a tunnel for a model railroad layout

How to Create a mountain with a tunnel for a model railroad layout thumbnail
The completed mountain and tunnel.

Here's a fun project that won't leave you feeling flat! You have the model train table built and a plan for what you want to see on your layout but you need to add some 3 dimensional details so it looks as realistic as possible. Here's how to add a life-like "mountain" with a tunnel for your model trains to pass through.

Things You'll Need

  • 3/8" or 1/2" plywood
  • 1" X 2" wood for bracing
  • chicken wire
  • plaster cloth & plaster
  • construction adhesive
  • paint
  • scroll saw
  • staple gun
  • hammer
  • scenery details-grass, trees, rocks, etc.
  • nails or screws
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Instructions

    • 1
      Plywood frame attached to table.

      Decide where you want the mountain and tunnel to be placed on your model railroad layout and make sure there is room for it. Construct a frame using plywood and 1" X 2" wood to form the foundation for the mountain. Add plywood at each end with a cutout for the entrance and exit of the tunnel.

    • 2
      Contours cut and painted black.

      Use a pencil to draw the contour of your mountain on the plywood and cut the desired contour with a scroll saw. Paint the inside of the tunnel with flat black paint to make it more realistic when you look in the tunnel portal.

    • 3
      Chicken wire attached to frame.

      Attach chicken wire to the frame using a staple gun and shape the wire to the contour you like best. For added realism, store bought tunnel portals can be attached to the tunnel entrance and exit at this time using construction adhesive.

    • 4
      Plaster cloth applied over chicken wire.

      Cover the entire mountain with plaster cloth and allow it to harden for 24 hours.

    • 5
      More plaster added.

      Add more plaster over the plaster cloth the next day. Use your hands to apply, shape, and smooth the plaster to give it any details you like. I added a road going up the side of the mountain on this one. Allow to dry and harden for 24 hours.

    • 6
      Painted and ready for landscaping.

      Paint the mountain using dark gray paint and when that dries, apply highlights to the mountain with light gray paint using a dry brush technique.*

    • 7
      Landscaped and detailed, the mountain seems to come to life.

      Finally, add landscaping details to the mountain such as grass, bushes, trees, boulders*, houses, animals, and people.

Tips & Warnings

  • Dry brushing is accomplished by using a small amount of paint on a dry brush and lightly going over the high places on the mountain.

  • Use real rocks from your yard and garden and glue them to the mountain to serve as boulders.

  • Only mix as much plaster as you can use in 15 or 20 minutes. If the plaster gets too thick to work, try adding a little more water to it.

  • Wear safety goggles whenever working with power tools.

  • Use caution when cutting and handling chicken wire because the sharp wire can scratch and pierce your skin.

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  • Photo Credit All photos by Craig Dresser

Comments

View all 29 Comments
  • Jane Smith Apr 01, 2009
    I like the use of the plaster cast material. That would work for subtle changes in grade as well.
  • ccard123 Mar 30, 2009
    This looks like a great project. Thanks! 5*
  • Scott Cleveland Mar 20, 2009
    Great article on the wonderful world of model rail-roading.
  • gahazeleyes Mar 19, 2009
    Very interesting. Good post.
  • irussell Mar 18, 2009
    Very good details! Sounds like so much fun.

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