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How to Repair a Car Radiator Leak

Contributor
By Kirk Brown
eHow Contributing Writer
(2 Ratings)
A car radiator leak can result in big problems.
A car radiator leak can result in big problems.
automedia.com

A radiator is an essential part of an automobile's liquid cooling system that must function properly to prevent the engine from overheating. Since a leaky radiator can lead to a costly mechanical meltdown, it's crucially important to discover and repair this problem as soon as possible; here's how.

Difficulty: Moderately Challenging
Instructions

Things You'll Need:

  • Radiator pressure test kit Stop-leak additive Soldering iron or epoxy gun Engine coolant
  1. Step 1

    Look for signs of coolant leakage on the garage floor, driveway or ground under your vehicle.

  2. Step 2

    Check the level of coolant in the overflow reservoir or inside the radiator itself by removing the radiator cap. Remember that the engine must be cool before the radiator cap can be safely removed. If the coolant level in the overflow reservoir or radiator is unusually low, odds are good that you have a leaky car radiator.

  3. Step 3

    Inspect the radiator carefully to find where it is leaking. There may be an obvious hole or other defect that is easy to spot, such as deposits of coolant and an orange or green discoloration.

  4. Step 4

    Remove the radiator for further testing if the leak cannot be found. Use a radiator pressure test kit to fill the radiator with the amount of air specified by the radiator cap. Then submerge the radiator in a tank of water and watch for escaping air bubbles. The source of these bubbles is the leak that must be repaired.

  5. Step 5

    Buy a stop-leak additive at an automotive store and pour it into the radiator to fix small leaks. Carefully follow the instructions on the product label.

  6. Step 6

    Use a soldering iron to patch larger defects in radiators made of copper and brass, which are frequently found in older models. An epoxy gun may do the trick for the aluminum radiators in newer vehicles.

  7. Step 7

    Refill the vehicle's cooling system after the radiator leak is repaired.

Tips & Warnings
  • Some motorists keep a jug of water and a jar of black pepper in their vehicle for stop-gap repairs of leaky radiators. Pepper will expand in water and may temporarily plug a small hole in a radiator. This should only be done in an emergency. Consult with a mechanic who is familiar with cooling systems before trying to repair a car radiator leak.
  • Never drive a vehicle if you know it has a leaky radiator. Overheating can occur rapidly and lead to severe engine damage.
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