How to Set up a Table Saw

A table saw is the most versatile stationary power tool you can own and will become the workhorse of your shop. If not set-up properly, it can quickly turn into a wild horse! Here's some tips to make sure you get the most out of your table saw by ensuring proper set-up.

Difficulty: Moderate

Instructions

Things You'll Need:

• Stationary Table Saw
• Biesemeyer or Comparable Fence
• Small Square
• Quality Saw Blade
• Tool Set to Adjust Saw Position

1. 
    
   Biesemeyer Fence

   First, if you don't already have one, start by installing a biesemeyer fence system on your saw. It saves a lot of time, is extremely accurate, and stays in place. If you commonly saw wide and or long stock, install a side-feed extension and an out-feed extension on your saw. These can be purchased for your saw depending on the brand that you own. You can make them on your own - just be sure to use a plastic laminate surface, or another durable material

2. Now, align the fence precisely with the miter grooves in the cast iron top. Carefully adjust your fence to line up EXACTLY with these grooves.

3. 
    

   Next, run-up the saw blade to its full height and unplug the table saw. Set the try-square against the flat part of the blade at both the front and back sides of the blade, being careful not to be against any teeth, as this will give you an error in your measurements.

4. 
    

   Measure the distance from the front of the blade to the near side of the miter gage slot and to the back side of the blade to the near side of the slot. These dimensions should be EXACTLY the same. If they are not, you will need to adjust the blade position by loosening the trunnion bolts and then carefully adjust the position of the trunnion (the device that holds everything to the cast iron top) until the measurements are exact. Then, tighten the bolts to lock the blade. You can also use the fence to check blade alignment by sliding the fence tightly to one edge of the blade.

5. While you are working on this area of your saw, clean-up any wood chips and dust from the worm gears. Clean all other areas that require it, and give the worm gears a good greasing.

6. Last, check the alignment with the fence by sliding it tight to one edge of the blade. Both the front and back of the blade should hit the fence at the same time. If so, you are done. If not, make some more minor adjustments as instructed above.

Tips & Warnings

• Make sure you purchase a quality saw blade. The carbide blades made by Forrest are a great choice - precise and well sharpened.
• Try using a feather jig to firmly hold your wood against the blade. These can be made or purchased.
• Use a push stick to keep your fingers away from the blade when cutting small or narrow pieces. You can purchase or make these.
• Put a coat of oil or lubricant on the table surface to keep it looking new and wood sliding easily over the top.

[cynvela]

on 12/30/2008 Great detailed information about setting up a power saw.

[Tfurby]

on 12/30/2008 Great article, lots of detail! 5 stars.

[veryirie]

on 12/29/2008 Thoroughly written article on setting up a power saw safely. Good read!