How To

How to Solder Copper Tubing

Contributor
By Tara Dooley
eHow Contributing Writer
(0 Ratings)

There are a variety of reasons as to why you might need to solder copper tubing. From home repairs to home renovations, soldering is a process which is not only handy to know and understand, but may also save you money in the long run.

Difficulty: Moderately Challenging
Instructions

Things You'll Need:

  • Torch (propane) Flux Solder Tube cutter Sandpaper
  1. Step 1

    Cut the copper tubing to length with a tube cutter. Make a turn with the cutter, adjust the size down with the knob, and repeat.

  2. Step 2

    Use the sandpaper to remove any and all burrs and rough edges of the copper tubing.

  3. Step 3

    Apply flux to both pieces of copper tubing to be soldered. Only the inside of the larger tube and the outside of the smaller tube need to be coated. Apply an even and thin coating of flux. Connect the pieces to be soldered.

  4. Step 4

    Ignite the torch and turn up the propane until the flame burns strong with a blue tint.

  5. Step 5

    Move the flame around the connected parts, allowing them to heat evenly. Watch for the flame to change from blue to more green in color. Do not use solder at this point, as you are only heating now.

  6. Step 6

    WIth the flame opposite you, touch the solder to the joint of the copper tubing. The heat of the tubing should draw the solder into the joint. If not, reheat with the torch and try again. Maintain the flame opposite of the solder point of contact with the tubing.

  7. Step 7

    Allow the tubing to cool completely before testing with movement. The solder will need several minutes to cool and set.

Tips & Warnings
  • Make sure to thoroughly clean the inside and outside of the copper tubing prior to beginning. The tubing should be clean and dry for the solder to be drawn evenly.
  • Use extreme caution all phases of this project. From cuts to burns and fume inhalation, there are numerous dangers associated with this project. Wear appropriate safety glasses and equipment. Read and understand all manufacturer's directions and warnings.

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