eHow launches Android app: Get the best of eHow on the go.

How To

How to Replace the Throttle Body in a Dodge Caravan

Contributor
By eHow Contributing Writer
(0 Ratings)

Dodge Caravan is credited with inventing the minivan. By offering an exceptional amount of useful space in an easy-to-drive vehicle, the Caravan was an overnight sensation in family transportation. Here's the installation information for the throttle body in all generations of Caravans.

Difficulty: Challenging
Instructions

Things You'll Need:

  • Mechanic's toolset
  • Clean shop cloths
  • New gaskets for the throttle body
  • Torque wrench
  1. Step 1

    Disconnect the negative battery cable from the terminal. Remove the hose clamp from the air inlet-to-throttle body. Take off the two mounting screws and remove the air inlet resonator. Carefully set the screws to the side.

  2. Step 2

    Remove the throttle as well as the speed control cables from the lever and the bracket. Disconnect the electrical connectors from the idle air control (IAC) motor and the throttle position sensor (TPS).

  3. Step 3

    Take the vacuum hoses from the throttle body. Loose and remove the mounting nuts that hold the throttle body in place. Lift out the throttle body assembly and the mounting gasket.

  4. Step 4

    Cover the manifold with a clean shop cloth to prevent dirt and debris from falling into the engine. Clean any old gasket material and carbon deposits from the gasket mating surfaces. Install a new gasket.

  5. Step 5

    Set the throttle body with a new gasket on the intake manifold. Place the mounting nuts in position. Torque the nuts to 18 foot pounds.

  6. Step 6

    Reconnect the vacuum hoses to the throttle body. Reattach the IAC motor and the TPS electrical connections to the throttle body. Now connect the throttle and speed control cables.

  7. Step 7

    Place the air cleaner/inlet resonator assembly in position. Reconnect the negative battery cable. Start the engine and let it run for several minutes to assure proper operation.

Tips & Warnings
  • Refer as needed to an auto repair manual for detailed photos of the engine components and procedures.
  • Isolate the negative battery cable so that it cannot accidentally make contact with the terminal while repairs are being made.
Who Can Help
Subscribe

Post a Comment

Post a Comment

Related Ads

Local Listings
  • Have you done this? Click here to let us know.
I Did This
Get Free Cars Newsletters

Copyright © 1999-2010 eHow, Inc. Use of this web site constitutes acceptance of the eHow Terms of Use and Privacy Policy .   en-US Portions of this page are modifications based on work created and shared by Google and used according to terms described in the Creative Commons 3.0 Attribution License. † requires javascript

eHow Cars
eHow_eHow Cars