How to Install a Sunroof in a Mitsubishi Galant
Installing a sunroof in the Mitsubishi Galant is a difficult project that requires removing a heavy brace in the roof. Putting a sunroof in the Mitsubishi Galant takes special tools and expert cutting skills. Getting the open-air feeling of a sunroof is hard to beat and with an open weekend, you can have a sunroof in a Mitsubishi Galant.
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Things You'll Need
- Sunroof kit
- Screwdrivers
- Sheet or tarp
- Metal grinder
- Drill and bits
- Sheet metal shears
- Metal file
- Metal primer
- Sealant
Instructions
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1
Place the necessary tools and sunroof parts in the work area for easy access. Push the seats of the Galant all the way back and cover the interior with a sheet or tarp to protect the dash and seats. Remove the headliner and support boards.
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2
Hold the shade tray to the interior of the roof and make a small dimple at each corner with a screwdriver. Tape the template to the top of the roof, using the dimples as a guide.
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3
Use a metal grinder to remove the heavy brace across the center of the sunroof placement. Start grinding one inch on each side of the future opening and smooth the edges with a file.
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4
Drill a starter hole through one of the dimples and cut out the roof by following the template. Cut the support brace an additional 1 inch on each side for a cleaner fit. Smooth the edges with a file and test fit the sunroof. Make any necessary adjustments and coat the bare edges of the opening and the heavy brace with metal primer.
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5
Set the sunroof in place and connect the clamping ring and screws taking care not to overtighten or strip anything. Clean off any excess sealant with a rag.
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6
Assemble the rest of the sunroof by following the instructions in the sunroof's manual. Replace the headliner, making adjustments with a razor knife.
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Tips & Warnings
Removing the heavy roof brace in the Mitsubishi Galant can lead to alignment problems.
