How to Install a Sunroof in a Mitsubishi Galant

Installing a sunroof in the Mitsubishi Galant is a difficult project that requires removing a heavy brace in the roof. Putting a sunroof in the Mitsubishi Galant takes special tools and expert cutting skills. Getting the open-air feeling of a sunroof is hard to beat and with an open weekend, you can have a sunroof in a Mitsubishi Galant.

Difficulty: Challenging

Instructions

Things You'll Need:

• Sunroof kit
• Screwdrivers
• Sheet or tarp
• Metal grinder
• Drill and bits
• Sheet metal shears
• Metal file
• Metal primer
• Sealant

1. Place the necessary tools and sunroof parts in the work area for easy access. Push the seats of the Galant all the way back and cover the interior with a sheet or tarp to protect the dash and seats. Remove the headliner and support boards.

2. Hold the shade tray to the interior of the roof and make a small dimple at each corner with a screwdriver. Tape the template to the top of the roof, using the dimples as a guide.

3. Use a metal grinder to remove the heavy brace across the center of the sunroof placement. Start grinding one inch on each side of the future opening and smooth the edges with a file.

4. Drill a starter hole through one of the dimples and cut out the roof by following the template. Cut the support brace an additional 1 inch on each side for a cleaner fit. Smooth the edges with a file and test fit the sunroof. Make any necessary adjustments and coat the bare edges of the opening and the heavy brace with metal primer.

5. Set the sunroof in place and connect the clamping ring and screws taking care not to overtighten or strip anything. Clean off any excess sealant with a rag.

6. Assemble the rest of the sunroof by following the instructions in the sunroof's manual. Replace the headliner, making adjustments with a razor knife.

Tips & Warnings

• Removing the heavy roof brace in the Mitsubishi Galant can lead to alignment problems.

Resources

• A quality sunroof for Mitsubishi cars and trucks