How to Build Stacking Sawhorses
Sawhorses serve countless jobs for any home improvement project. A stacking sawhorse's ability to provide stability and versatility in a compact package is what attracts many woodworkers to these creations. Properly built sawhorses will stack on top of one another, and you can easily store them.
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Things You'll Need
- Hammer
- Nails
- Wood
- Sawhorse design
- Saw
- Measuring tape
- Wood screws
- Screwdriver
Instructions
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1
Create an I-beam for your sawhorses. Cut a section of wood long and wide enough to accommodate your needs for sawhorse support. Choose a solid hardwood for your sawhorses, since they will have to accommodate various amounts of weight.
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2
Cut four legs for your sawhorse from the same wood you used for your I-beam. Trim one end of each leg at a 45-degree angle, so it will spread into an A-shape with the leg opposite it. Either hammer each leg to the I-beam or use wood screws. Either way, the horse should not wobble while standing. If it does, trim portions from the bottoms of the legs until the horse balances.
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3
Form a set of stringers from the wood. A stringer will measure the same length as the I-beam. However, it should only spread from the inside of one leg to the other. Nail or screw these inner legs approximately 6 inches from the ground. This will provide support to the horse.
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4
Measure the width between the legs on the ends of your sawhorse. Cut a pair of stringers out to add support to the ends. Cut their ends at angles complementary to the angles of the legs and connect them.
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5
Repeat these steps to create additional sawhorses and stack them onto one another. The wide bottom of the legs and stringers, matched with the narrow top of the I-beam allows them to be stacked.
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