How to Make Bullhorn Handlebars

Unlike most handlebars, bullhorn handlebars curve away from the rider. They are usually seen on single-speed and fixed-gear bikes. Bullhorn handlebars can be somewhat costly, but you can make your own for a lot less money. Follow these steps to learn how.

Difficulty: Easy

Instructions

1. Locate some old bicycle handlebars such as drop bars. You can always find these in recycled parts bins, and they're usually free.

2. Measure and mark one side of the handlebars where you want to cut. Secure the handlebars in a vice grip and spray with a lubricant.

3. Cut the handlebar with a hacksaw. Be sure to wear protective equipment when doing this so you don't get metal shavings in your eyes or on your skin.

4. Line the cut piece of handlebar up with the opposite side and cut it. This ensures that both sides of the handlebars will be even.

5. Use a grinder and smooth the cut edges. Remove the sharp edges from the inside of the handlebars with a deburring tool.

6. Put the handlebars on your bike stem and tighten the bolts. Install any brake levers or gear shifters.

7. Wrap cork tape around the end of the handlebars. Stick the loose end of the cork tape into the handlebars. Use a mallet to put plugs into the end of the handlebars.

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