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How To

How to Replace a Sunroof

Contributor
By eHow Contributing Writer
(4 Ratings)

Replacing a sunroof can be a challenging task if you do not have the proper skills or training. But, with the right tools and attention to detail, you can end up with a finished product that you can be proud of.

Difficulty: Moderately Challenging
Instructions

Things You'll Need:

  • Newspaper
  • Plywood
  • Sheet metal
  • Clamp
  • Pop Rivets
  • Goop (to check for dripping)
  • Paint

    Prepare

  1. Step 1

    Place the newspaper over the existing sunroof and fold it so that it is the exact same shape and size of the sunroof.

  2. Step 2

    Position the newspaper pattern onto the plywood to make your cut.

  3. Step 3

    Cut the pattern from the plywood.

  4. Step 4

    Use a clamp to affix the sheet metal to the plywood. Form the indentations on the corners of the sheet metal.

  5. Step 5

    Check your pattern to make sure the sheet metal and plywood are properly attached. Make necessary changes.

  6. Step 6

    Remove the old sunroof.

  7. Step 7

    Use a primer on your new sunroof to prepare for painting.

  8. Do It

  9. Step 1

    Insert and fasten the new sunroof with pop rivets.

  10. Step 2

    Apply the goop to make sure there are no problems with leakage. Allow it to dry.

  11. Step 3

    Cover the area surrounding the sunroof with newspaper to prepare for painting.

  12. Step 4

    Paint. Use whatever color you would like. As far as style, you can use what is cost effective for you, but most cars are painted with basecoat/clearcoat, tricoat, or single stage paint. The "Paint Scratch" website explains the difference between these types of paint.

  13. Step 5

    Enjoy your new sunroof!

Tips & Warnings
  • Wear gloves to prevent injury.
  • It is recommended that only professionals perform this task.
  • Factory installed sunroofs can increase the resale value of your car while aftermarket changes can take away from the value.
  • Replacing a sunroof yourself as opposed to going to a professional can void any warranty you have on the existing sunroof.
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