How to Install Sheet Laminate
Plastic laminate is the stuff countertops are made of. Put it on particleboard or plywood, or even cover old laminates with it.
- Difficulty:
- Moderate
Instructions
Things You'll Need
- Brushes
- Work Gloves
- Wood Putty
- Vaseline
- Rolling Pins
- Kraft Papers
- Laminate Trimmer Bits
- Routers
- Safety Goggles
- Sandpaper
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-
1
Fill any holes or indentations in the surface with putty and sand it smooth.
-
2
Be sure the area is clean and completely dry, or the laminate won't stick.
-
3
Apply adhesive to the surface and to the back of the laminate with a brush or notched plastic applicator. Apply two coats to particleboard.
-
4
Let the adhesive dry until you can put a piece of brown kraft paper on it and the paper doesn't stick.
-
5
Lay three pieces of brown kraft paper over the surface, making sure the edges overlap.
-
6
Lay the laminate on top and line up the edges.
-
7
Press on one end of the laminate while you pull a piece of paper out from under it. The idea is to work slowly from one end to the other.
-
8
Use a rolling pin to press bubbles out of the adhesive. Begin in the center of the laminate and work outward.
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9
Let the cement dry for at least 30 minutes.
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10
Finish by applying a coat of petroleum jelly to the edges that stick out past the surface, and trim the excess with a laminate trimmer router bit. The petroleum jelly prevents scorching from the heat of the bit.
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1
Tips & Warnings
The best way to cut laminates is to score the edge and snap it off, rather than actually cutting it. Test a scrap piece before using a saw to make sure the saw blade doesn't chip the laminate.
Latex-base adhesives won't hold as long as neoprene-base ones.
Use adhesives in a well-ventilated area and be sure to wear safety goggles and gloves when cutting or trimming laminates.
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Comments
-
boggers
Feb 05, 2011
I bought some remnants from a shop in Vancouver, WA and with fear and trepidation decided to cut them with my table saw. I used a carbide tipped blade with near 0 angle, ATB teeth. I tried it first with masking tape and then without. It was like a knife through hot butter. No chipping, no flaking. I did make the mistake of thinking I had a factory edge to guide on. Fortunately I allowed some extra for trim. -
chipsurfer
Sep 30, 2008
Consider Wilsonart Laminate's when choosing, as they seem to be easier to work with. -
chipsurfer
Sep 30, 2008
Consider Wilsonart Laminate's when choosing, as they seem to be easier to work with. -
Nov 22, 2005
Ordinary Cisco shortening works as well as petroleum jelly when trimming edges. Just apply it to the surface you want to protect. It will not burn the laminate and it cleans up easily. -
Nov 22, 2005
To reduce the chance of chipping the laminate with a saw, run a 2" strip of Masking tape down the area to be cut, on both sides of the sheet, and saw down the center of the tape.