How to Steam Trace Valves
Steam tracing is a method to keep materials in a pipeline warm or hot. In chemical processing plants, it is often necessary to keep certain materials from freezing and plugging in a pipeline, especially during cold weather. Valves are piping components that can serve as a heat sink -- allowing heat to transfer to the environment -- and, therefore, should also be traced. Usually, heat tracing is accompanied by insulation.
Instructions
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1
Bend the copper tube so that one end begins pointing straight toward the ground, approximately 6 inches from the bottom of the valve. This will be the condensate drain.
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2
Wrap the copper tubing around the end of the valve, loop it underneath the valve and to the valve stem -- or handle. Continue to wrap the tubing around the valve body and over the other end of the valve, until you complete three wraps of tubing around the valve.
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3
Connect the 1/4-inch ball valve to the end of the tubing that's wrapped around the valve. This will connect to the low pressure steam supply. Ensure the 1/4-inch ball valve is closed, and connect the valve to the steam header. This can be done using copper tubing.
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4
Wrap the valve with insulation. Ensure the steam tracing tubing is secure and completely covered by the insulation. Open the 1/4-inch ball valve, and allow steam to flow through the tubing and out the condensate line to the ground.
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References
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