How to Set Up a Nontoxic Print Shop for Silk-Screening

Printing the old-fashioned way required oil-based inks and solvents and - even with a good ventilation system - was hard on the lungs (not to mention the liver and kidneys). Here's how to detoxify the process.

Things You'll Need

  • Chlorine Bleach
  • Water-based Etching Or Lithographic Inks
  • Coveralls
  • Protective Clothing
  • Mr. Clean
  • Window Fans
  • Ventilation Systems
  • Barrier Creams
  • Rubber Gloves
  • Spray Booths
  • Bath Exhaust Fans
  • Pressure Washers
  • Several Pairs Of Safety Goggles
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Instructions

    • 1

      Use water-soluble rather than oil-based inks. This is the single most effective step you can take to detoxify your shop - everything else is built on this.

    • 2

      Stock the shop with long pants and long-sleeved shirts (or coveralls) and latex or rubber gloves. Water-based inks are much safer than oil, but they're still not good for your skin.

    • 3

      Keep the shop cool to prevent the inks from evaporating (this also keeps the prints from drying as quickly).

    • 4

      Create a ventilation system that pulls air out of the shop - this will create a vacuum effect that draws fresh air in. Even a window fan can do this.

    • 5

      Buy a pressure washer, and buy or build a spray booth in which to clean your silk screens. This lets you spray, rather than scrub, the screens and minimizes contact with the ink.

    • 6

      Stock up on goggles to wear when spraying your screens.

    • 7

      Wash silk screens promptly after printing using Mr. Clean or a solution of 3 parts household bleach to 1 part water: the longer the screens dry, the harder they will be to wash out and the more likely you'll need to use a stronger, more toxic product such as A6 Screenwash.

Tips & Warnings

  • Always wear gloves when handling photo emulsion; it's more toxic than ink.

  • If you're handling a lot of ink and don't want to wear gloves, use barrier cream, which will prevent your skin from absorbing the ink.

  • Make sure the ventilation system doesn't blow air over the printing area - this will dry out your prints and make printing harder.

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