How Are Solar Cells Constructed?

How Are Solar Cells Constructed? thumbnail
Solar power cells require careful construction.

Solar power is an abundant energy source, but constructing the hardware for harnessing that power is a delicate process. The construction of solar cells is constantly evolving as scientists develop cheaper and more efficient manufacturing techniques.

  1. Solar Cells

    • Solar cells are the basic units of photovoltaic power devices. These small wafer-like structures, also called PV cells, can be linked together to form larger modules and arrays of varying output power.

    Making the Cell

    • Most solar cells are made of silicon, which is sliced into disks that are polished and cut down to less than a centimeter thickness. This precise manufacturing process can be rather costly, even though silicon is one of the most abundant elements on earth.

    Semiconductor Layer

    • The U.S. Department of Energy points out the most important parts of a solar cell are the semiconductor layers. This is where electric current is created. One layer of the material allows electrons into the circuit while a bottom layer sandwiches the cell together, completing the circuit.

    Final Assembly

    • Materials called dopants are added to the cell during construction to alter and refine the electrical charge. Flat, ribbon-like wires then connect the individual solar cells in a series.

    Similar Manufacturing Techniques

    • According to the Solar Panel website, an online renewable energy resource, the production of computers and memory chips have similar construction processes as solar cell manufacturing.

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  • Photo Credit solar cells image by Albert Lozano from Fotolia.com

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