Forklift Battery Safety

Electric forklifts are powered by large industrial batteries. These batteries require frequent charging and maintenance. Water levels must be checked and proper procedures followed when connecting the battery to the charger.

PPE - Personal Protective Equipment

Any time you are working with a forklift battery, you must wear eye protection (full protection safety glasses, goggles or a full face shield), proper hand protection (thick rubber gloves offer the best protection from spilled battery acid), and an approved apron which will offer protection from spilled acid or other residue.

Emergency Eyewash Station

The charging area must contain an emergency eyewash station which the employee can reach within 10 seconds at a normal walking speed. The path to the station must be free of obstructions which would hinder easy access by an injured worker.

Charger Safety

The charger should be turned off while the battery is being plugged in and the employee must make certain the charger is the same amperage as the battery.

Open Flames

Never use or allow open flames near a battery or battery charging area. Do not use items such as a match or cigarette lighter to check the fluid levels in a battery.

Ventilation

The battery charging area should be located in a well-ventilated area. The fumes given off when charged are toxic and highly explosive.

References

• LabSafety.com: Charging Station Safety